How To Make A Sheet Metal Star

Bend the star points to the correct angle down the center with a hand brake.

How to make a sheet metal star.

I want to form it out of sheet metal using 5 polygons and soldering them at the apex. Make a pattern on a sturdy type of paper such as poster board. Clean the star s edges with an angle grinder. You can use steel to make your rose but you can also use copper aluminum or general purpose sheet metal.

Most frequently expensive sheet metal bending tools called brakes are used to bend sheet metal but you can also complete this task without one. Make one for yourself or make one as a gift. Dollar tree cookie sheet diy barn star faux galvanized metal finish great for fall or any season duration. Wipe all the pieces with acetone to remove any oil residue.

Hi i am looking for a formula that will give me a layout for a 3 dimensional 5 pointed star. The overall process is the same regardless of the metal you use. These metal barn stars are simple and quick to make. Step 4 lay one leg of the star on the piece of scrap lumber.

Make your cuts as smooth as possible. Position it so that the edge of the piece of wood is centered under the leg of the star. Once the patterns are drawn out carefully cut out sheet metal. Wearing safety glasses and protective gloves cut out five metal star points with a plasma cutter.

They also provide a more decorative project to practice your sheet metal skills on. Pick up your metal sheet at your local construction supply store. You should wear a pair of leather gloves as metal may be sharp and of course safety glasses. Learn how to bend sheet metal so you.

You will need roughly 1 sheet of 24 by 36 in 61 by 91 cm metal to make your rose. In this instructable i m going to walk you through how to make one of these sheet metal barn stars. You will need a total of five identical kite shaped pattern pieces.