In order to weld sheet metal or patch panel you have to follow certain rules and use specific techniques.
How to weld sheet metal with a torch.
A filler rod is usually blended into the weld for strength.
Using a thinner wire 0 30 instead of 0 35 will also help.
It s a great torch.
Problems with welding sheet metal.
Move the torch faster and or reduce the amp setting of the welder and the lower the wire speed.
Oxy fuel welding torches.
This mixture when lit produces a clean burning flame suitable for heating or welding purposes.
If you do not weld often or are concerned with the environmental impact of your practice propane torches can serve you well as they are inexpensive clean burning and recyclable.
Gas welding joins metal using the heat of a torch burning both oxygen and a secondary fuel.
Practice welding on pieces of scrap metal that are close to the same size as the material you will eventually weld.
These are all little areas of welding a panel or sheet metal that you have to think about.
But now i use henrob dhc 2000.
I used to have a smith torch but i ended up buying an airco.
Proper technique will come with practice and experience.
Sheet metal welding techniques.
For mig welding sheet metal it is often recommended to use an electrode wire of the smallest diameter to prevent burn through and warping.
The main reason to use a smaller diameter wire is that it takes less heat for melting and hence the metal around the weld is not heated to a very great extent.
This takes away some of the stretch.
A propane torch makes welding safe simple and efficient.
If you are burning through the metal you re not moving the torch fast enough and or your welder is set too high.
Practice also on different sized pieces in order to get the idea of how to move the torch and at what angles you can hold it.
A common recommended fix is to use oxy acetylene heat to create a localized hot spot that bulges the metal above the mean surface of the panel.