How To Weld Thin Sheet Metal With A Stick Welder

The real trick to weld sheet metal is to use a wire feed.

How to weld thin sheet metal with a stick welder.

Just kidding this tip is to explain how to weld sheet metal with a stick welder. A smaller ire requires less heat to melt and at the same time does not heat the metal as much as you would with a thicker wire. How to weld thin gauge steel similar to car body panel down to 8mm or 1 32 of an inch thick with arc or stick welder. I prefer to mig on all thin sheetmetal for optimum results but if the smaw is all you have the smallest rod you use will result in a better weld.

Another thing that helps is if you can temporarily back up the weld with copper. How to weld sheet metal with a stick welder. Disclaimer due to factors beyond the. Years ago i bought the stitch welder accessory from them and with the 1 16 electrodes it works well on thin sheet.

The most obvious advice for a mig welder is to use the smallest wire diameter as possible. Hey ag i also would go with the 6013 and i like the 5 64 for thin sheet metal if i have to smaw weld. Either way there are certain things that a welder needs to be aware of when mig welding sheet metal. This is the thinnest sheet metal i have ever welded using this process.

We need to establish what is considered thin metal. The stitch welder has a solenoid that pulsates the rod and also a diode that can be engaged to convert the buzz box output to dc.